EVA foam 65 kg/m3, 3 mm black - 100x50 cm

Professional EVA foam for high-detail cosplay projects

This high-density EVA foam (65 kg/m3) is the essential material for creators building durable armor, props, and detailed costume elements. With a 3 mm thickness and a 100x50 cm format, it provides the perfect balance between flexibility and structural rigidity. Its smooth, non-porous surface ensures minimal primer absorption and provides a professional base for all cosplay construction tasks.

Key features

• 65 kg/m3 Density: This high-density foam offers superior resistance to mechanical deformation compared to standard craft foams. It holds sharp edges well and allows for precise cutting without fraying.
• 3 mm Optimal Thickness: The 3 mm thickness is highly versatile, perfect for creating intricate armor overlays, detailed edges, and medium-scale costume parts. It maintains great structural integrity while remaining lightweight.
• Excellent Thermoforming: The material reacts effectively to heat from a heat gun, allowing for the easy creation of complex curves and organic shapes. These forms remain stable and permanent once the foam has cooled.
• Smooth Black Surface: The clean, black finish serves as a perfect base for dark metallic paints and reduces the amount of sealant or primer required. This efficiency speeds up the finishing process for any project.
• Generous 100x50 cm Sheet: The large format is ideal for cutting long, continuous pieces like bracers, shin guards, or sword cores without unnecessary seams. It allows for efficient layout planning and minimizes material waste.

Applications

• Armor and costume detailing

  The 3 mm sheet is ideal for adding secondary layer details to chest plates, pauldrons, and greaves. It provides enough depth to create complex geometric patterns and runes while remaining light enough to ensure wearer comfort.

• Prop and weapon crafting

  High-density foam acts as a robust outer layer for swords, axes, and shields, especially when paired with rigid cores. It is easy to shape using rotary tools, allowing for clean beveling and sharp edges on weapon blades.

• Structural reinforcement

  Use this material as a base layer to provide stability to complex helmets or masks. It can be easily layered with other thicknesses of EVA foam to create multi-dimensional designs with varied structural support.

To achieve the most durable bonds, we recommend using a reliable contact adhesive, which ensures a flexible and strong seam. For shaping your pieces, browse our professional heat guns and precision knives to complete your workshop essentials.